Types of Gear Trains

Advertisements

What is a turbocharger? How does it work?

What is a turbocharger?

NASA Oil-Free Turbocharger

Photo: Two views of an oil-free turbocharger developed by NASA. Photo courtesy of NASA Glenn Research Center (NASA-GRC).

Have you ever watched cars buzzing past you with sooty fumes streaming from their tailpipe? It’s obvious exhaust fumes cause air pollution, but it’s much less apparent that they’re wasting energy at the same time. The exhaust is a mixture of hot gases pumping out at speed and all the energy it contains—the heat and the motion (kinetic energy)—is disappearing uselessly into the atmosphere. Wouldn’t it be neat if the engine could harness that waste power somehow to make the car go faster? That’s exactly what a turbocharger does.

Car engines make power by burning fuel in sturdy metal cans called cylinders. Air enters each cylinder, mixes with fuel, and burns to make a small explosion that drives a piston out, turning the shafts and gears that spin the car’s wheels. When the piston pushes back in, it pumps the waste air and fuel mixture out of the cylinder as exhaust. The amount of power a car can produce is directly related to how fast it burns fuel. The more cylinders you have and the bigger they are, the more fuel the car can burn each second and (theoretically at least) the faster it can go.

One way to make a car go faster is to add more cylinders. That’s why super-fast sports cars typically have eight and twelve cylinders instead of the four or six cylinders in a conventional family car. Another option is to use a turbocharger, which forces more air into the cylinders each second so they can burn fuel at a faster rate. A turbocharger is a simple, relatively cheap, extra bit of kit that can get more power from the same engine!

How does a turbocharger work?

If you know how a jet engine works, you’re halfway to understanding a car’s turbocharger. A jet engine sucks in cold air at the front, squeezes it into a chamber where it burns with fuel, and then blasts hot air out of the back. As the hot air leaves, it roars past a turbine (a bit like a very compact metal windmill) that drives the compressor (air pump) at the front of the engine. This is the bit that pushes the air into the engine to make the fuel burn properly. The turbocharger on a car applies a very similar principle to a piston engine. It uses the exhaust gas to drive a turbine. This spins an air compressor that pushes extra air (and oxygen) into the cylinders, allowing them to burn more fuel each second. That’s why a turbocharged car can produce more power (which is another way of saying “more energy per second”). A supercharger (or “mechanically driven supercharger” to give it its full name) is very similar to a turbocharger, but instead of being driven by exhaust gases using a turbine, it’s powered from the car’s spinning crankshaft. That’s usually a disadvantage: where a turbocharger is powered by waste energy in the exhaust, a supercharger actually steals energy from the car’s own power source (the crankshaft), which is generally unhelpful.

Shafts and impellers from a NASA Oil-Free Turbocharger

Photo: The essence of a turbocharger: two gas fans (a turbine and a compressor) mounted on a single shaft. When one turns, the other turns too. Photo courtesy of NASA Glenn Research Center (NASA-GRC).

How does turbocharging work in practice? A turbocharger is effectively two little air fans (also called impellers or gas pumps) sitting on the same metal shaft so that both spin around together. One of these fans, called the turbine, sits in the exhaust stream from the cylinders. As the cylinders blow hot gas past the fan blades, they rotate and the shaft they’re connected to (technically called the center hub rotating assembly or CHRA) rotates as well. The second fan is called the compressor and, since it’s sitting on the same shaft as the turbine, it spins too. It’s mounted inside the car’s air intake so, as it spins, it draws air into the car and forces it into the cylinders.

Now there’s a slight problem here. If you compress a gas, you make it hotter (that’s why a bicycle pump warms up when you start inflating your tires). Hotter air is less dense (that’s why warm air rises over radiators) and less effective at helping fuel to burn, so it would be much better if the air coming from the compressor were cooled before it entered the cylinders. To cool it down, the output from the compressor passes over a heat exchangerthat removes the extra heat and channels it elsewhere.

How a turbocharger works

The basic idea is that the exhaust drives the turbine (the red fan), which is directly connected to (and powers) the compressor (the blue fan), which rams air into the engine. For simplicity, we’re showing only one cylinder. Here then, in summary, is how the whole thing works:

Simplified diagram showing the component parts of a turbocharger and how they work

  1. Cool air enters the engine’s air intake and heads toward the compressor.
  2. The compressor fan helps to suck air in.
  3. The compressor squeezes and heats up the incoming air and blows it out again.
  4. Hot, compressed air from the compressor passes through the heat exchanger, which cools it down.
  5. Cooled, compressed air enters the cylinder’s air intake. The extra oxygen helps to burn fuel in the cylinder at a faster rate.
  6. Since the cylinder burns more fuel, it produces energy more quickly and can send more power to the wheels via the piston, shafts, and gears.
  7. Waste gas from the cylinder exits through the exhaust outlet.
  8. The hot exhaust gases blowing past the turbine fan make it rotate at high speed.
  9. The spinning turbine is mounted on the same shaft as the compressor (shown here as a pale orange line). So, as the turbine spins, the compressor spins too.
  10. The exhaust gas leaves the car, wasting less energy than it would otherwise.

In practice, the components could be connected something like this. The turbine (red, right) takes in exhaust air through its intake, driving the compressor (blue, left) that takes in clean outside air and pumps it into the engine. This particular design features an electric cooling system (green) in between the turbine and compressor.

Simplified diagram showing the component parts of a turbocharger and how they work

US based startup build’s 3D-house within 24 hours

pic credit:-Dailymail

American construction technology startup icon has developed a method for building a single-story house out of cement within 24 hours, with 3D printing.With it’s technology, the startup claimed it can produce an 800 square-foot house. The current cost of building the house is around$10,000, however the startup plans reduce to$4,000 per house.

TVS Apache RR310 Race Edition

TVS Apache RR310 Race Edition

pic. Credit:-www.rushlane.com

The launch of Apache RR310 last year attracted a lot of enthusiasts towards it. The BMW G310R based fully-faired bike looks very sharp and has some cutting-edge engineering. TVS will soon offer a race-spec version of the bike, which has been caught testing after the launch of the Apache RR310 quite a few times. Automotive blog, recently did a rendering showing how the bike may look like.

The race edition bike will get extra features like bi-LED headlamps, smartphone integrated instrument console, dual front discs and more performance oriented features. The bike is also expected to get better tyres with aggressive looks.

TVS Graphite

pic credit:-indian autoblog.com

TVS is also planning to launch a scooter to take on the performance models like Aprilia SR150, Honda Dio and the likes. The upcoming scooter has been spied in India and it will be based on the Graphite concept scooter that was showcased at the 2014 Auto Expo. The scooter is expected to get a top speed of more than 100 km/h. TVS may offer other advanced features like navigation, smartphone integration and a very detailed, comprehensive instrument console.

TVS Jupiter electric

With the government’s aim to make India and electric vehicle nation by 2030, manufacturers have started focussing on electric powered products. TVS now plans to electrify the popular scooter – Jupiter. Details like motor power and battery capacity are not available as of now but expect TVS to showcase the scooter at the Auto Expo. The production version of the scooter is expected to be launched by mid of this year.

TVS Apache 160

TVS Apache RTR 160 has been spied testing in India with a new frame and features. The entry-level Apache is quite popular among the youngsters and TVS is doing subtle changes to keep the bike fresh in the market. The engine specifications are not expected to change. However visual changes are expected with the upgrade.

TVS Apache 180

The TVS Apache 180 was once a flagship bike of the company. It is known for its affordable performance. The bike has not been spied testing yet but the bike is expected to get updates

SpaceX successfully launched a secret U.S. government payload called Zuma on Sunday

SpaceX successfully launched a secret U.S. government payload called Zuma on Sunday and landed its rocket back on Earth, in the company’s first mission of 2018.

The Zuma spacecraft was attached to one of SpaceX’s Falcon 9 rockets. It was launched into orbit from the Cape Canaveral Air Force Station in Florida. The Falcon 9 successfully landed back to base.

Landing and reusing rockets is the main aim of SpaceX scientists, who argue that it reduces the cost of launches and allows it to perform more missions.

SpaceX did not reveal the purpose of Zuma because it is classified, but the mission marked Elon Musk’s company’s first in 2018.

How does a Xerox machine work?

Pic Credit :- Google Chrome

You place the document you want to copy upside down on the glass

  1. An extremely bright light scans across the document. Much more light reflects off the white areas (where there is no ink) than off the black, inked areas.
  2. An “electrical shadow” of the page forms on the photoconductor. The photoconductor in a photocopier is a rotating conveyor belt coated with a chemical called selenium.
  3. As the belt rotates, it carries the electrical shadow around with it.
  4. An ink drum touching the belt coats it with tiny particles of powdered ink (toner).
  5. The toner has been given an electrical charge, so it sticks to the electrical shadow and makes an inked image of the original page on the belt.
  6. A sheet of paper from a hopper on the other side of the copier feeds up toward the first belt on another conveyor belt. As it moves along, the paper is given a strong electrical charge.
  7. When the paper moves near the upper belt, its strong charge attracts the charged toner particles away from the belt. The image is rapidly transferred from the belt onto the paper.
  8. The inked paper passes through two hot rollers (the fuser unit). The heat and pressure from the rollers fuse the toner particles permanently onto the paper.
  9. The final copy emerges from the side of the copier. Thanks to the fuser unit, the paper is still warm. It may still have enough static electric charge to stick to your pullover. Try it (but make sure the ink is dry first).